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What is Sublimation printing? What are the Pros and Cons to Sublimation Printing?

Sublimation printing is growing in popularity. This is a type of digital printing that uses specialized paper. Sublimation printing has many advantages and disadvantages, but it is easy to see why it is gaining popularity. What is sublimation printing?

Sublimation Process

Sublimation is a chemical reaction. Sublimation is a chemical process in which a solid becomes a gas immediately without going through any liquid stages. Sublimation printing refers to dye. This is also known as dye-sublimation because it refers to the dye that changes its state.

What is sublimation’s opposite? It’s sometimes called desublimation, but it’s actually called deposition. Deposition refers to the process of something changing from gas to solid. It is not to be confused, however, with condensation which changes to liquid form. Deposition is best illustrated by the formation of frost. This is when air transforms directly into a solid form, and avoids water. Another example would be soot found in chimneys.

How to Sublimation Print?

What is sublimation printing? We will explain all the details of sublimation printing, how it makes things colorful and the process.

Your design will be printed on a special transfer paper. The specialist dye-sub inks are used to print the mirror image. These inks are water-based and have a lower environmental impact than chemical inks. The transfer is then lined up with the fabric and heat and pressure are used. The inks will then change from their solid state to a gas.

The inks are then absorbed into the fibers and permanently bonded to them. This results in a high-definition printed product with incredible detail.

What does Sublimation printing serve?

Ok, now we are aware of the many questions we have already answered. What is sublimation printing? What is sublimation printing? What does this mean? There have been very few negatives so far. However, there is a catch. Sublimation on cotton doesn’t work. Or silk, or other natural fabrics. It is ideal for t-shirts, hoodies, and socks provided they have a high percentage of polyester.

Sublimation printing is not recommended for 100% natural cotton lovers. This is the future in fabric printing if you are happy with a poly-blend product – around 85% poly.

This type of printing has another advantage: you don’t have to limit yourself to fabrics. Sublimation printing can also be used for hard media: think mugs and pens, clocks and Christmas ornaments, tins… the list goes on.

Sublimation vs. Screen Printing

  • Print runs – Sublimation printing has high initial set up costs. Screen printing, on the other hand, has very high set-up fees every time. Dye-sub is cheaper for small runs once you have paid the initial outlay. It is also able to handle larger print runs.
  • Details – Screenprint has sharp edges, but thanks to the digital methods sublimation printing uses the detail is so fine. You can print in photographic quality and even show brushstrokes.
  • Colors Dye-sub is able to print unlimited colors in one go, but it limits the number of colors that can be created on a computer. This is a lot of colors. You can only print one color at a time. Screen printing can also cause alignment or bleeding issues. However, you can still mix and match any color.
  • Longevity Screen printing is applied to the surface of the material, while dye-sub penetrates into the fibers. Sublimation printing is very resistant to fading. It is likely to outlast most other printing methods, if it doesn’t.

Direct to Garment (DTG vs. Sublimation

  • Print runs – DTG can also be used for smaller print runs similar to sublimation printing. However, the print area must be smaller. Dye-sub can be used to cover the entire garment in print. DTG is more restrictive. A half-meter square is too much, so it’s advisable to limit the size to 11.8 to 15.7 inches.
  • Details DTG ink disperses so images and graphics with details will look more pixelated on your computer screen than they will on the screen. Sublimation printing can provide sharp and detailed details.
  • Colors Fades, glows, and gradients can’t be reproduced using DTG printing, particularly on colored garments. Due to the use of bright colors and pinks, metallic colors may be a problem. Sublimation printing leaves unprinted areas, while DTG uses white inks. This is useful when you don’t want to print on white materials.
  • Longevity DTG applies ink directly to garments, while sublimation prints ink is permanently embedded in the garment. DTG printing can cause your design to crack, peel, rub off, or wear over time.

Sublimation vs. Heat Transfer

  • Print runs – These methods work well for smaller print runs. However, due to the initial cost of dye-sub, heat transfer may be better if you only plan to print one tee every few months.
  • Details The key to this is in the printers. Sublimation printing is done with a specialist printer. Heat transfer can be done on a standard printer. You can think back to the time you tried to print photos on your home printer. Do you remember those fuzzy edges? Yeah, that.
  • Colors-Dyesub lets you print full colors. However, they must be generated on a PC. You can also select the color mix from blue to green to yellow, and even print in specific colors. You won’t always achieve the same color palette because heat transfer can be done with either an inkjet printer or laser printer.
  • Longevity Transfers simply transfer a layer of your print onto the fabric’s top. They don’t self-weed, so unless you cut the fabric, you will still have the entire A3 or A4 layer. Sublimation printing only transfers the inks. There is no almost-sticky feeling and the inks are permanent so they won’t peel off or scratch.

What is Sublimation Printing, you ask?

Let’s take a closer look at the details and then summarize. Sublimation printing excels at fine lines and details and is undoubtedly one of the most effective methods for all-over printing. It is ideal for small runs and has low setup costs. The printing is almost permanent. It is not great for natural fabrics. You will need 80-85% poly-blends. The white areas of the print are left blank. This can make it difficult to print on darker fabrics.

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